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2002-2008 Dodge Ram 1500 Headlight Assembly Replacement

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  1. 2002-2008 Dodge Ram 1500 Headlight Assembly Replacement, Headlight Assembly: шаг 1, изображение 1 из 3 2002-2008 Dodge Ram 1500 Headlight Assembly Replacement, Headlight Assembly: шаг 1, изображение 2 из 3 2002-2008 Dodge Ram 1500 Headlight Assembly Replacement, Headlight Assembly: шаг 1, изображение 3 из 3
    • Open the hood by pulling the hood lever in the driver-side footwell.

    • Reach under the center of the grille and press the hood latch.

  2. 2002-2008 Dodge Ram 1500 Headlight Assembly Replacement: шаг 2, изображение 1 из 1
    • In this guide we will be removing the left headlight. The steps are mirrored for the right headlight.

  3. 2002-2008 Dodge Ram 1500 Headlight Assembly Replacement: шаг 3, изображение 1 из 3 2002-2008 Dodge Ram 1500 Headlight Assembly Replacement: шаг 3, изображение 2 из 3 2002-2008 Dodge Ram 1500 Headlight Assembly Replacement: шаг 3, изображение 3 из 3
    • Use the 10 mm socket wrench to unscrew the first of three 12 mm long 10 mm hex-head screws holding in the headlight assembly. The screw is located just to the left of the headlight assembly.

    • Unscrew the second screw located approximately 6 inches below the first.

    • Locate the third screw at the bottom left corner of the headlight assembly just behind the bumper and remove.

    • When re-installing the screws do not over tighten. Over tightening the screws will result in stripped threads.

  4. 2002-2008 Dodge Ram 1500 Headlight Assembly Replacement: шаг 4, изображение 1 из 2 2002-2008 Dodge Ram 1500 Headlight Assembly Replacement: шаг 4, изображение 2 из 2
    • Approach this step with the process of unbuttoning a shirt in mind.

    • Be careful if the rubber gasket is dry-rotted. Use vaseline to re-moisturize if necessary. Manipulating dry-rotted rubber will result in tearing.

    • Pinch the bottom of the rubber gasket at the left side of the assembly and remove it from the plastic "buttons" on the headlight assembly.

    Is there any kind of plastic screw/bolt keeping the assembly in? I removed all the bolts listed and the assembly still would not come out. What am I missing?

    lpkzach92 - Ответить

  5. 2002-2008 Dodge Ram 1500 Headlight Assembly Replacement: шаг 5, изображение 1 из 2 2002-2008 Dodge Ram 1500 Headlight Assembly Replacement: шаг 5, изображение 2 из 2
    • Locate the blue headlight wire. Use a flathead screwdriver to pry up one side of the clamping teeth and pull the connector off.

    • Locate the green turn signal wire clamp. Use a flathead screwdriver to push in the tab on the side and pull off the connector.

    • Now that all connections between the car and the headlight assembly are disconnected, it is safe to remove the headlight assembly from the truck.

Заключение

To reassemble your device, follow these instructions in reverse order.

4 участников успешно повторили данное руководство.

Michael Saggese

Участник с: 10/05/12

1 021 Репутация

Автор 6 руководств

Команда

Cal Poly, Team 3-24, Amido Fall 2012 Участник Cal Poly, Team 3-24, Amido Fall 2012

CPSU-AMIDO-F12S3G24

4 членов

Автор 11 руководств

9 Комментариев

Don't forget to explain that there is a third bolt hidden behind the wheel frame under a rubber grommet Other than that hidden bolt. I had both headlights out and replaced in 30 mins.

sreilly623 - Ответить

yep. found it. with all humbleness i ask, how do i get it? i am not a car guy. sorry. dont revoke man card.

theycallmemrc -

What wrench size for the bolt in the fender?

Kurt Smith - Ответить

10mm for all three of them

Thomas Murray - Ответить

I have a question are all 3 bolts the same I lost the one that goes underneath the headlight between the bumper will the other two one or the other still work until I can get replacement

lgweaver80 - Ответить

they all three are the same use one under headlight now and one on the top, replace the bottom left when you can

five0runnr_2000 - Ответить

This is not the same for an 06 model….

Glen Corneilsen - Ответить

This is not the same for an 06 model

Glen Corneilsen - Ответить

Does anyone know where I can buy that plastic socket that the lower back knob “plugs” in to when putting the headlight back into place? My plastic socket broke and I have no idea where I can buy another one (or two).

Jace Alvarez - Ответить

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