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How To Replace the Left Barn Door Lock On The 2008–2014 Clubman

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  1. How To Replace the Left Barn Door Lock On The 2008–2014 Clubman, Remove the Loading Sill Cover: шаг 1, изображение 1 из 1
    • Fold the folding "flat-load floor" of the trunk (boot) back out of the way.

    • Remove anything you have stored under it, as you’ll need to lift the actual bottom floor panel later.

    • You're going to remove part #9 on this diagram. It’s held in place with four plastic expanding rivets on the inside of the luggage compartment, and three plastic clips that we’ll just pull out.

  2. How To Replace the Left Barn Door Lock On The 2008–2014 Clubman, Remove four expanding rivets from loading sill cover: шаг 2, изображение 1 из 1
    • Remove the expanding rivets. Use your flathead screwdriver (or trim tool) to carefully pull out the center pin. (This will allow the shaft of the rivet to un-spread itself, so you can pop it out.)

    • Then use the flathead screwdriver to pry underneath the edge of the rivet and work it out. This will require some force.

    • You'll have to bend over to look inside the boot to see the rivets. A flashlight will help a lot.

  3. How To Replace the Left Barn Door Lock On The 2008–2014 Clubman, Remove the bottom floor panel: шаг 3, изображение 1 из 1
    • Remove the bottom floor panel (part number 9 on the diagram)

    • Use your fingers to pull the bottom edge of the Loading Sill Cover (part number 7) forward the front of the car.

    • (That's away from you if you are standing outside the back of the car. I can't imagine where else you would be standing.)

    • You’ll need to clear the metal tie-downs that are secured to the car’s body.

    • The cover is stiff but somewhat flexible; you won’t break it and you will need to use some force.

  4. How To Replace the Left Barn Door Lock On The 2008–2014 Clubman, Remove the Loading Sill Cover: шаг 4, изображение 1 из 1
    • As soon as you have cleared the tie-downs, pull straight up on the Loading Sill Cover.

    • Pull hard. No, harder. Yes, that hard. Keep pulling. You won't break it.

    • The three plastic clips that hold the sill in position should pop free.

    • Sometimes the clips come loose from the cover and stay in the car! Pry them out with a screwdriver or trim too. Slide them back into their slots on the Loading Sill Cover.

    • The hard part is now done!

  5. How To Replace the Left Barn Door Lock On The 2008–2014 Clubman, Remove the lock mechanism: шаг 5, изображение 1 из 2 How To Replace the Left Barn Door Lock On The 2008–2014 Clubman, Remove the lock mechanism: шаг 5, изображение 2 из 2
    • Here’s a fresh diagram for you!

    • Unscrew the two Torx bolts (part number 2 on this diagram). They’re slightly stiff but shouldn’t be too hard to remove.

    • The lock mechanism is now free.

    • Reach into the body through an opening right behind it, and pull it out!

  6. How To Replace the Left Barn Door Lock On The 2008–2014 Clubman, Replace the lock mechanism: шаг 6, изображение 1 из 3 How To Replace the Left Barn Door Lock On The 2008–2014 Clubman, Replace the lock mechanism: шаг 6, изображение 2 из 3 How To Replace the Left Barn Door Lock On The 2008–2014 Clubman, Replace the lock mechanism: шаг 6, изображение 3 из 3
    • Disconnect the wire harness connector.

    • Throw out the P.O.S. lock mechanism that failed on you.

    • Plug the new lock into the wire harness.

    • Screw the lock mechanism back in; there is some side-to-side adjustability but I found just putting it dead center had it lined up correctly with the door.

    • Tighten the bolts very firmly.

    • Don't strip the threads. You're putting steel bolts into steel threads so that's not likely, but these aren’t wheel bolts, so take it easy.

    • Ensure the split door is correctly caught and locks, and that it unlocks when you squeeze the handle

    • Re-install the Loading Sill Cover.

    • Make sure the three white plastic clips are slid into their slots inside the Loading Sill Cover.

    • Put in position, line them up into their holes and press down.

    • Tip: To make the clips pop into position, you’ll probably have to give them each a good, solid whack with your hand. (The clips rarely break; if they do, they cost about $0.70 each.)

    • Re-install the four expanding rivets

    • Remove the center pins from the expanding rivets.

    • Push each rivet back into position, then insert the center pin and push it down.

    • Check the rubber weather seal

    • Make sure the rubber weather seal is OVER the Loading Sill Cover

    • Put the floors back

    • This is ludicrously simple, so I’m not describing it.

Заключение

Enjoy a cool, refreshing beverage of your choice as you admire your handiwork and think how much money you saved by doing it yourself!

rmohns

Участник с: 08/27/10

314 Репутация

1 руководство автора

2 Комментариев

Great Thanks. I have done the above steps & replace the old lock. But now again with the new lock, the left barn door does not lock…. the right barn lock does lock perfectly but when I manually press the left barn handle, the door opens

Fulufhelo Moffat Ramabulana - Ответить

Worked a treat, easy peasy. Thanks very much for this!

Glenn Harmon - Ответить

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